Development of the pallet

The pallet was developed in stages. Spacers were used between loads to allow fork entry, progressing to the placement of boards atop stringers to make skids. Eventually boards were fastened to the bottom to create the pallet. The addition of bottom boards on the skid, which appeared by 1925, resulted in the modern form of the pallet. With the bottom deck, several problems common to the single faced skid were addressed. For example, the bottom boards provided better weight distribution and reduced product damage; they also provided better stacking strength and rigidity. Lift truck manufacturers promoted the idea of using more vertical area of a plant for stock storage.

In size, skids started narrow in order to pass through ordinary doors. As facilities were rebuilt, many organizations optimized their buildings for larger pallets in order to reduce labor costs.

The earliest referenced U.S. patent on a skid is Hallowell's 1924 "Lift Truck Platform."[1] In 1939, Carl Clark patented a recognizably modern pallet, although with steel stringers.In World War II, palleted material handling was rapidly perfected in order to transfer Allied war materials. The patent activity picked up again after the war, as inventors claimed items they improvised for the war effort. The first four direction pallet was claimed in 1945 by Robert Braun.